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Posted on Sep 25, 2019
Heavy-duty lathes are CNC lathes made of high-quality materials and incorporate the most advanced technology in the machine tools sector.
A heavy duty lathe can rotate a workpiece along its axis to perform operations such as grinding, cutting, and drilling like normal CNC lathes. But conventional CNC lathes are for ordinary purposes only, and heavy-duty lathes are designed with special turning spindles different from other machine tools.
In the center of the turning machines, there will be heavy loading saddles for the heavy machining driven by spindles. That center place is the center of gravity of the workpiece, so the turning spindle at the left side shall work with the tailstocks. Operators need to take care of not only the center of gravity but also the center part of the saddle units.
A heavy duty CNC lathe isn't a stand-alone machine. Heavy-duty CNC lathes are a unique sort of CNC lathe. If you wish to get a very high superior lathe that will not need upgrading in the future, the heavy-duty lathe is surely a sound investment.
Heavy-duty turning lathes are machines made of high-quality materials compared to conventional machine tools and incorporate the most advanced technology. Various designs of heavy-duty CNC lathes involve their center height, bed width, maximum swing, spindle type, travel time, etc.
Heavy-duty CNC lathes are highly efficient machine tools, especially suitable for mass production due to their turning advantages inside the machines. Heavy-duty CNC lathes are ideal machines for metal processing and metal spinning applications in the workshop, as well as metal production work in repair shops, power plants, steel rolling mills, ship buildings, paper mills, and even textiles, oil, and mining industries.
Regarding the methods of lathe clamping workpieces, it can be divided into the vertical lathe and horizontal lathe. The horizontal machine tool clamps the workpiece to the joint of the spindle. The spindle is driven by power, which comes from a belt, a direct connected motor, or a built-in motor. The driving force determines most of the advantages of processing performance.
In addition to the clamping mechanism of the machines, the hydraulic clamping force is controlled by the cylinder to ensure a firm clamping force. When the rotation speed is high, the workpiece will not break, resulting in unstable rotation which may cause troubles to the machines. However, if the length of the workpiece is too long, the straightness issue will inevitably occur. At this time, a tailstock can be added at the end of the workpiece to help clamp it to ensure that the longer workpiece can also be firmly clamped, making the processing smooth and accurate.
In order to be able to carry out heavy-duty processing, the horizontal structure makes the operation easier. Rolling workpiece and mechanical accessories on a horizontal platform are more dynamic and balanced than rolling on a vertical platform. In addition, in the CNC heavy-duty lathe, the workpiece is clamped vertically and the cutting tools are installed in the same direction, so the CNC processing is performed vertically.
:: Read More: What Is a VTL? Oh, It's a Vertical Turning Lathe!
The heavy duty lathe is well-designed, durable, and can ensure a longer service life and optimal performance in large-scale metal processing. These ultra-modern machines are made with advanced technology and use relatively few resources to obtain higher quality output. Heavy-duty lathes are mainly used for high-end machining tasks.
In addition, heavy duty lathes can perform multiple tasks on hard sheet metal and provide high precision output.
Heavy lathes are mainly used in heavy industry and mass production. They are efficient and versatile. They can run at higher speeds. Low noise and low vibration are some of the attractive features of heavy-duty lathes. According to specific requirements, heavy duty lathes can run continuously and accurately for a long time. In addition, heavy duty lathes are usually made using top-grade and non-corrosive raw materials.
Heavy duty lathes have become the first choice for their high-quality finishing and high tensile strength. This zero-defect machine tool is made in accordance with industry standards and has been thoroughly tested. Therefore, it is widely used in several heavy-duty machining operations.
The most challenging part of handling heavy workpieces on heavy duty lathe is the accuracy of forming or deforming dimensions. It is difficult to achieve specific accuracy in the processing of cast iron and aluminum workpieces, so other workshop equipment is usually used to solve these issues.
Considering work difficulties and safety issues, many machines have been introduced on the market to carry out the difficult part of metal production. MTS is one of the platforms for heavy-duty lathe manufacturers and can provide innovative, workshop-friendly equipment for use.
IMTS gathered worldwide Heavy Duty Lathe manufacturers into this online platform. Browse and search for your next supplier with us.
Should you run into any difficulties, please do not hesitate to contact us.