Are CNC Horizontal Mills always the better choice?

Posted on Jun 29, 2020

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Milling is a popular process in the modern metal manufacturing industry, offering skilled workers to expertly shape and cut materials. It is used to produce some of the most common and vitally important products we use each day. 

In this article, we will review the two kinds and understand their distinctions and uses, while focusing on CNC Horizontal Mills. A CNC Horizontal Mill removes material from a workpiece with the aid of a rotary cutter. A typical machine comprises a motor-powered high-speed spindle that rotates the cutter. The worktable is another crucial component of a CNC horizontal mill. It is adjustable to help in feeding the workpiece to the cutter. 

 

What Is a CNC Horizontal Mill?

CNC Horizontal Mills are flexible devices. They come in various sizes, from small used in homes and garages, to larger, requiring storage space to operate. Horizontal CNC mills use a selection of tools for carving and drilling raw materials to get shapes and almost finished products. They can add threads to screws, drill holes, or create precise shapes of any material.
 
:: Read more: Horizontal Milling Machines Basics
 
CNC Horizontal Mills incorporate a design in which a spindle with a rotary cutting tool removes the material by pressing against the workpiece. Horizontal mills differ from vertical milling devices in different ways. An important difference between these two horizontal CNC milling cutters is the spindle orientation. Vertical CNC horizontal milling machines have a vertical orientation of the spindle. As for horizontal mills, the spindle has a horizontal orientation. Simply put, a horizontal milling machine mounts the cutting head on a horizontally oriented spindle capable of selectively removing material from the workpiece. Also, horizontal mills are equipped with various cutting tools compared to vertical mills.
 
While vertical mills have thin and long vertical cutting tools, CNC horizontal mills have thicker and shorter cutting tools. Compared to vertical CNC horizontal milling machines, horizontal milling cutters can perform heavier and deeper cuts. This has seen many manufacturing companies apply them to cut slots or grooves into workpieces. They can also do milling operations while positioned at different angles.
 
::See products: Horizontal Milling Machines & Vertical Milling Machines

 

The Key Features of CNC Horizontal Mills

Chip evacuation
Due to the position of horizontal mills, when cutting is in progress, gravity will help remove chips. This will translate into end products with cleaner surfaces that will later require less production or production. 
 
Solid construction 
Horizontal mills are more built and can handle larger productions. Machine parts are built to last longer. Their rigid construction means that the machine vibrates less, bends less, and runs smoother than vertical mills. 
 
Performance
The integrated pallet changer and the fourth Tombstone axis massively extrapolate the performance of these machines, which is ideal for large volumes and complex loads. The mechanical construction of the horizontal mill allows it to perform works equal to three machining tools. It is an ideal solution in terms of production costs and time savings. Although they have similarities, horizontal mills are better suited for more complex projects than vertical mills.

 

Comparing CNC Horizontal Mills and their Vertical Counterparts

So what are the differences between horizontal and vertical milling? The task performed by both types of machines is basically the same, but the production process to perform the task is different. The main difference is the orientation of the spindle. Both types of processing have advantages and disadvantages, so it is important that the functions of note milling can be different. Here is an overview of horizontal vs. vertical mills.

 

So is a CNC Horizontal Mill always the better choice?

Both types of CNC milling cutters have their advantages, and the choice between a horizontal CNC milling cutter and a vertical milling cutter depends on the type of milling that needs to be done. The number of planes on which the workpiece should be machined, as well as the shape and size of the workpiece, are the main factors determining whether milling is more suitable for vertical or horizontal milling. Heavier items and those that require machining from many sides are more easily subjected to horizontal milling, while works such as sinking dies are best suited for vertical milling machines. However, many components can be machined using any type of milling machine using appropriate techniques.
 
Both Vertical and Horizontal Mills can use CNC technology (numerically controlled) to automate milling for accurate control, especially for complex milling tasks or when exact repetition is needed. There are also different types of attachments and cutting heads that can be used to modify the horizontal milling cutter for vertical milling and vice versa. This is a great advantage for a small shop that usually needs one type of cutter, because it allows a wider range of milling on one machine, especially in applications that are not often needed. Armed with this information, you should understand the differences and powers between vertical and horizontal CNC milling machines.

 

Everyday Products Made With CNC Horizontal Mills

You use products produced and formed by horizontal CNC-milling machines every day, without a doubt. Here are some of Horizontal CNC Mills' most popular and unknown products.
 
Stationery Items
Have you ever attended the classroom, taken notes, or signed a document in your office, and wondered where you came from? To make part of the machine, your pencils will produce or your styles will be made by a CNC horizontal mill.
 
Musical Instrument Components
The CNC machine operating system is ideal for the precise cutting that gives the instrument its unique appearance and attributes. To make the wooden reload work properly, several separate and small parts need to be cut out precisely. These clock parts are cut by horizontal CNC cutters.
 
Metal Badges
The design of the stamp will be introduced to the operating system of the CNC milling machine, which will then make unique small incisions representing the police emblem.
 
Medical Tools
CNC horizontal mills produce complex pieces for the medical community from scalpels to stretchers and advanced imaging equipment.

 

CNC Horizontal Mills on MTS Exhibition

You can find a wide range of CNC horizontal mills in all price ranges our site. Just head to our horizontal mill machine section or check out our search function to find hundreds of manufacturers in our product database.  If you want to know more about CNC horizontal mills and their applications make sure to check out our other blog entries. 

If you are interested in even more detailed manufacturing-related content make sure to check out our MTS Industry Channel. In this show, we introduce new products and trends while visiting manufacturers in their facilities!
 
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