CNC Machined Components For The Medical Industry

Posted on Sep 18, 2020

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CNC Machined Components For The Medical Industry

The medical device industry is an important area for precision components manufacturers. Without the innovation and progress of precision machining, many of the medical advances we enjoy today will not be realized. Without equipment, implants and precision equipment (many of which are CNC machined components), today's leading doctors, surgeons and medical technicians cannot rely on them to achieve the latest medical breakthroughs.

As patients increasingly seek science and medical technology to improve their quality of life, the medical industry is both exciting and demanding. Whether you want to produce prototypes for testing or need a new production line to sell, every day of selling medical devices in today's competitive environment is critical. Precision machining has many benefits and has changed the methods of many industries, including manufacturing, automation, robotics, and aerospace. In order to meet the needs of the disposable medical device industry, professional machined parts suppliers can manufacture parts of multiple materials to provide high-precision parts for medical applications. In this article we will take a lot at some common CNC machined components used in this industry and why CNC machining is so important for these parts.

 

Precision components as medical devices

Precision medical processing involves processing medical components with absolute precision and accuracy. CNC machines produce extremely complex parts for medical equipment. They can handle conventional processes such as drilling, turning, milling, boring and knurling, as well as special processes such as broaching, deep hole drilling, gear hobbing, tapping and grooving, without the need for multiple settings. The most advanced machinery available has many axes, automatic rebar loading and CNC control functions. CNC machine tools can produce precision surgical instruments, tiny screws and all parts in between. Medical machine parts used in the most complex devices require tight tolerances.

The need to make these pieces smaller and smaller means suppliers need to keep up with technologies like miniaturization and micromachining. Multi-tools and multi-axis machine tools can increase CNC machined components efficiency and shorten processing times, and all functions are assembled on one unit, ideal for the medical industry. The machined components of medical equipment are extremely complicated and specialized components that are necessary for the equipment's safe functioning.

Designing and producing the components that make medical device technology possible requires certain skills. Medical equipment includes components such as surgical needles, holders, screws, and locking plates. For machined components manufacturers, it is important to negotiate with their component suppliers in the early stages of development. Medical component experts are experts in high-precision machining of parts and can determine when tolerances that are stricter than necessary are specified. They can also work to design production processes that will save the OEM both time and money.

 

The advantages of CNC machined components for the medical industry

Below we want to lay out some of the main reasons why CNC machining of precision components is critical to many devices in them medical industry:

  • CNC Machined Components with Tight Tolerances
    The medical industry is where you most need safety, accuracy and accuracy. Precision machining helps to create accurate dimensions for CNC machined components such as surgical tools that fit the surgeon's hands, resulting in more accurate results. Machining is also used to create complex precision components for laser or robotics, which are used to implement surgeries that were impossible only a few years ago. Machining will help to create more discoveries and innovations, thereby promoting the development of medicine.
    These tools require very small and precise machined components and cues to function-parts that only CNC and EDM machining tools can create. Since these tools are used for the most delicate surgery-even for blood vessel or brain surgery-even the smallest deviations can have catastrophic consequences. Machining can create precise, fine and precise tools that are completely reliable and safe.
  • Wide Range of Shapes and Materials
    Materials used in medical institutions need to meet stringent standards for durability, safety, non-reactivity with the human body, and ability to be sterilized. For example, joint replacement parts are usually made of medical stainless steel or titanium to provide unparalleled strength, elasticity and functionality.
    Precision machining can ingeniously transform these materials into the complex and detailed shapes and sizes required for specific CNC machined components that meet strict medical application requirements. Many of these machined components are permanently implanted in the human body and therefore need to meet strict tolerance requirements and have an incredibly smooth surface to eliminate burrs or streaks. EDM and CNC precision machining are ideal for machining these precision, smooth parts from the hardest materials.
  • Increased Comfort and Safety for Patients and Professionals
    Diabetic children who inject insulin pumps, heart monitors, and defibrillators are medical implants that can be changed every day and save lives. However, their design used to be too big and clumsy to make people work properly. Thanks to precision machining, these designs have now been miniaturized with smaller, more precise CNC machined components, including bushings and cables.
    These implants can now be placed in the body so that people with these implants can live relatively normal lives and enjoy freedom and freedom of movement.
  • Customization of Machined Components
    Precision machining also allows certain medical equipment to be customized to achieve a more precise and personalized fit. This must be particularly important for machined components such as artificial devices like artificial knees and limbs and implants, which need to be precisely adapted to and meet the patient’s needs. The uniqueness of precision components is that they meet this need because using CNC machining to design and create such precise custom machined components is simple and cost-effective.
    By inputting the design into the computer control, the parts can be processed quickly and accurately for smaller or larger runs. CNC machined components have made a great contribution to the development of the medical industry and will continue to be an indispensable part of future progress.

:: Read more : Introduction to Precision Machining

 

CNC machined components on IMTS-Exhibition.com

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