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Posted on Dec 14, 2020
Although the name itself might seem obscuring at first, cut to length lines are basically mechanical equipment that can vary in size. The required equipment for the cut to length operations typically varies upon the thickness of the sheet, the width of a sheet, as well as the weight of the feeding coil. Other factors such as the materials, working environment, the intended operations, can all contribute to the type of cut to length equipment that you ultimately go about.
A cut to length line, often abbreviated as CTL, is an operation that processes metal coil rolls by rolling flat metal sheet blanks on the rolling mill. These lines are highly automated which ensures accurate feeding, uncoiling, straightening, shearing, and flattening for a variety of applications. By employing these automated lines in your fabricating operations, you can not only save a great deal of processing expense but gain a competitive advantage in the market by optimizing your production schedule and acquiring better control of your inventory. That said, there are many cut to length line manufacturers out there that aim to provide buyers with the best coiling solution. We’ll review a few of the more prevalent ones that are based internationally on the market today.
You’ll typically find four primary types of cut to length lines in the market today, but this is subject to differ depending on where you are located and the distinct manufacturers. For example, the trapezoidal cut to length line also referred to as the trapezoidal CTL, can perform shear cutting at a specific angle, from 90 degrees perpendicularly to a 30-degree tangent angle.
Although the name itself might seem obscuring at first, cut to length lines are basically mechanical equipment that can vary in size. The required equipment for the cut to length operations typically varies upon the thickness of the sheet, the width of a sheet, as well as the weight of the feeding coil. Other factors such as the materials, working environment, the intended operations, can all contribute to the type of cut to length equipment that you ultimately go about. Furthermore, flatness may also be a crucial attribute in determining which type of cut to length equipment you choose for your operation. Sometimes, you may be required to install a stretcher lever or a double lever alongside your cut to length equipment as well.
:: Read More: Cut to Length Line Makes the Best Benefit for Users
Delta Steel Technologies is a reliable source of coil processing equipment and systems that are based in Texas, USA. Not only does it provide the most satisfactory equipment, but it also aims to provide superb machinery services including equipment installation, operation training, maintenance, repair, and replacement in a systematic manner.
Delta Steel Technologies offers a range of coiling processing equipment, including cut to length lines, slitting lines, picking lines, galvanizing lines, temper mills, etc., all of which incorporate the most advanced coil processing technologies. As a leading designer and manufacturer of cut to length lines, they are designed to produce the most perfectly flattened sheets or plates as well as accurate lengths.
The cut to length lines manufactured by Delta is widely used in many metalworking plants, most notably metal service centers, steel mills, automotive shops, and OEM. They are particularly prevalent in the food and beverage industry, and electronics industry as well. Delta’s cut to length lines features continuous feeding at the entry section of the line, optimized shearing actions, and a feeder system that accelerate to high velocity to maintain a constant average loop depth.
Red Bud Industries is a leading manufacturer particularly in heavy-duty cut to length plate lines. Although it was only known for the light gauge high-speed blanking lines back in the days, it is not equipped with the ability to manufacture superior heavy gauge cut-to-length lines to other length line builders. The cut to length lines of Red Bud Industries is unique in the way that they are characterized by minimal human oversight and labor, which greatly reduces set up time while optimizing throughput.
Red Bud Industries produce some of the most state-of-the-art cut to length lines ranging from light to heavy-duty units. The light cut to length unit is particularly ideal for pre-paint, galvanized, or hot roll materials. The medium cut-to-length unit is suitable for heavier gauge materials with close tolerance. And if you are running pattern size metal sheets, you can also opt for the multi-blanking lines, which features quick-running capability for maximum efficiency.
CIDAN Machinery has a long history of over 100 years since founded primarily in Sweden. It is known for being adept at manufacturing high-quality sheet metal processing machinery. Having set foot in all parts of the globe, CIDAN Machinery has been presented with the opportunity not only to expand but to also provide the most state-of-the-art sheet metal processing equipment to all that are intrigued.
CIDAN Machinery excels at manufacturing cut to length lines that can be programmed. And more importantly, they feature ease of operation enabling both skilled and unskilled users to manipulate one of these machines. CIDAN’s cut to length lines is also characterized by the all-in-on feature, which is very much capable of withstanding high-level production while being as space-efficient as possible.
CIDAN's cut to length lines also features straightening units, guillotine shears with hold-down beam, a sheet guide for infeed, double-edged blades, feeding units, foot pedals for remote feeding, and so on. If you are looking for a multi-function unit that is capable of performing a variety of tasks all-in-one, look no further than CIDAN's sheet metal processing units.
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