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Posted on Sep 29, 20204
The time of smart manufacturing has come to our era and the relative usage of precision components has become an integral part of in the industry. Industrial insiders know that if they want to join and do the best of their works, they have to have the related technology as well as the hardware.
There are many precision parts suppliers and OEM/ ODM companies that are rooted in Taiwan and export their excellent services to the world market. For instance, YINSH Company located in the central metal working supply chain is one of the most renowned suppliers for precision machining products, such as precision locknuts, precision parts, thread grinding, and track scrapers.
According to Vice President, Jack Wu, the company has exported to over 40 countries so far, including Japan, Korea, Germany, Italy, India, and the US. Based on the automation solution YINSH offers its customers, their smart manufacturing system can track customers’ orders and take care of every detail as much as they can.
:: Read more : Precision Components Manufacturing In The High-Tech Age
YINSH adopts strict standards on all manufacturing procedures. The R&D team, measuring step, and the manufacturing processes are all digitally monitored with their smart manufacturing integration system to make the optimum quality for the customer. All of their manufacturing plants also are also in strict compliance with regulations and are inspected regularly for the wellbeing of the staffs. YINSH team also utilizes integrated workstations that can effectively carry out all kinds of operations including precision machining, turning, drilling, etc.
During the interview, one of the senior sales staff remarked that materials are crucial especially for customers in the EU in a particular context of precision machining. They said. YINSH can assist customers with material selection and proceed to the drawing step for even more flexibility. The drawing step is an important stage for evaluating the geometric accuracy and dimensional accuracy of the drawings provided by the customers. Following compulsory processes like material analysis, heat treatment and so son, YINSH validates the drawing with the customers to see if all the demands are met.
There are many important labs inside the YINSH plants. One of them is the metrology lab, which contains CMM for the final quality control. YINSH has six advanced inspection devices in the lab, and the brands are all famous and reliable ones such as ZEISS and MITUTOYO.
During the interview, it is shown that roundness tester and contour measuring system are conducted in the precision metrology lab, which is certified by the TAF, and many important issues such as temperature, humidity, and other critical conditions are controlled well in the lab. This ensures that all precision components produced meet the standard with things every detail and dimension taken into account. YINSH wants to make sure they are on the same page with their customers.
Besides the small volume orders, once YINSH has received the manufacturing orders with large amounts. The question is how precision machining can be performed with such a large quantity? The answer lies in the automated production system inside the YINSH plant.
With the same robotic arms and the automated production lines, these manufacturing devices make sure that the manufacturing process is still with high standard. With the minimal reliance of manual operation, the quality control issues can be held in a much steady level of standards. So with a simple setup, the automation solutions in the YINSH plant can fulfill the orders of massive quantity production for their clients who may come from the aerospace industry, automobile industry, electronic consumables, and others.
There are eight factories in the YINSH. The eight factories give the great flexibility to the company to deal with all the risks and thus the risk control is well managed. Meanwhile, the management of all these facilities is important. With the IOT system, YINSH team has good handling of their manufacturing plants from A to Z. YINSH experts do the digital transformation of the working condition of each plant and transfer them to the data center. Hence they know the status of every machine, no matter it is idle, running, or is stopped. All the status is shown on the screens in the control center.
With the screens, they know about the order details, specifications, piece numbers, and the working status, and this is a great leap in the industry. In the past, if customers asked them about whether the goods can be finished on time, they have to check with the managers of each department about the steps and the corresponding managers needed to check with the operators then.
Mr. Wu even remarked that how they can convince their customers that they can well manage the precision machining process if they cannot even precisely oversee and control the delivery time and other aspects of things pertaining to production and shipment.
For YINSH sales team, there are pre-production, during production, and after sales services. YINSH service team helps customers to grab what exactly they need in order to have the precise access of their service capacity. The information are critical stuff like product types and the corresponding data, and they make customers know what kind of products, services, accuracy level, and other standards they can afford at the very beginning since they contact each other.
That’s why YINSH’s customers can always get what they need from them cause all the information is clear at the very beginning. After all that, YINSH even send satisfaction survey to customers to know their feedbacks. At the end of the talks, YINSH team stated the five letters QCDSP, which is the initials of the company’s spirit: Quality, cost, delivery, service, and promise.
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