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Posted on Dec 21, 2020
Just like other types of saws, vertical metal band saws are used to cut materials except that it is used mainly for cutting metal materials. A vertical metal band saw can be used to remove or dissect certain parts from a large metal piece or it can be used to cut a metal piece into desired shapes. Since it is harder to cut through metal pieces than cut through wood or plastic pieces, the blades for the metal band saw should be rigid enough to withstand the heat, pressure, and flexing generated during cutting work.
A vertical metal band saw is the vertical band saw used primarily in cutting metal materials. To cut through the material, a ribbon-like band saw blade loop is mounted to the band saw. The vertical metal band saw is typically a power saw which is mostly driven by a motor. When the band saw is on, the motor will drive the band saw blade loop to run to saw the materials. The use of this type of power saw is very efficient since it can cut through the material fast and smoothly.
The band saw blades on a vertical metal band saw are generally a continuous blade loop that has even distributed sharp teeth on the cutting edge. To drive the blade loop running, there are wheels that are connected to the blade by a belt or a chain. When the band saw is on, the blade turns in accordance with the motor; the motion is passed through the belt inside the band saw.
Just like other types of saws, vertical metal band saws are used to cut materials except that it is used mainly for cutting metal materials. A vertical metal band saw can be used to remove or dissect certain parts from a large metal piece or it can be used to cut a metal piece into desired shapes. Since it is harder to cut through metal pieces than cut through wood pieces or plastic pieces, the blades for the metal band saw should be rigid enough to withstand the heat, pressure, and flexing generated during cutting work.
Though the vertical metal band saws are used mainly for cutting metal pieces, they can also be used for cutting other materials. With the metal band saw, the cutting operations it can be involved in are actually limitless. As a result, the vertical metal band saws are applied in multiple areas such as industrial manufacturing, construction settings, woodworking operations, or art craft workshops. Sometimes it is even used in meat process factories to cut large pieces of meat.
The vertical metal band saws can come in a couple of different sizes or configurations, yet the machines all work in a similar way with similar components. A vertical metal band saw generally consists of two wheels, a belt or chain, a cutting table, a motor, and the blade. Sometimes the wheel connects to the moving shaft of the motor and the belt is not required as a result.
The blade moves in a continuous loop around the two wheels as it cuts. One of the wheels is above the cutting table and the other is below the cutting table. One of the wheels is connected to the motor inside the machine. When the motor runs, the wheel runs consequently. The two wheels are connected by the blade loop so that when the motor runs the two wheels move in accordance.
The cutting table is the work surface for the mechanist to place the material to be cut. On the cutting table, there can be chucks or vice clamps sometimes to secure the material so that a sturdy cutting operation can be applied to the piece. Though the vise clamps are commonly seen on a vertical metal band saw, it is not an essential component to a regular band saw.
A blade guide is also a typical component of a vertical metal band saw. The blade guide on the machine makes sure that the blade runs in a proper course. The pressure and flexing that are generated during a cutting operation are inevitable. They affect the movement of the band saw blade to a great extent. Without the cutting guide, the movement of the blade can be out of control and the precision of the cutting work may be compromised.
To operate the vertical metal band saw properly and safely, there are several principles to follow during cutting work. First thing’s first, when working with a power saw as such, the safety equipment is necessary for the operator or the mechanist. The band saw blade rotates at a high speed and small pieces of stock or sawdust will be produced during the process. These tiny pieces of stock blast outward in any possible direction and are hazardous to the operator. Therefore, safety glasses and gloves are needed for the operating personnel.
Second, the metal band saw should be checked before it is operated. There are several components on the machine to make sure the band saw blade runs as it is supposed to do during cutting work. If any of the components fail to work, the movement of the blade may be out of control and further result in certain negative outcomes. In order to prevent the negative scenarios from taking place, the components and moving parts should always be checked before the machine starts.
The vertical metal band saws are ideal for performing complicated cuts, shapes, and angles compared to the horizontal band saws or other types of power saws. In addition to the capabilities, the vertical metal band saws are usually equipped with an air blower to cool down the blade and remove the tiny chips in a certain direction during the cutting operation. With such apparatus, the quality of the cutting work can be enhanced and the safety can be improved.
On the other hand, since the machine operator usually needs to feed the metal piece into the blade manually, the safety of the operating personnel can be a concern. Sometimes accidents may take place at the worksite due to the malfunction of the machine or improper operation of the mechanists. Either way, when the accident happens, it often results in permanent injury to the personnel.
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