What Does 5 Axis CNC Machining Mean?

Posted on Jul 20, 2020

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The term "5 Axis" refers to the ability of a CNC machine to move a part or tool on five different axes simultaneously. The 3-axis machine moves the part in two directions (X and Y), and the tool moves up and down (Z). 5 axis cnc machines can rotate on two additional rotary axes (A and B), which help the cutting tool approach parts from any direction.

How Does 5 Axis CNC Machine Work?

5 axis machining requires the use of a CNC machining center to move the stationary part or cutting tool along five different axes simultaneously. This enables the machining of very complex parts, which is not possible with 3 or 4 axis machining.

Parts required in the aerospace, aerospace and defense industries are common applications where 5 axis machining is required. Machining a single configuration (sometimes referred to as "Ready in one") to shorten lead times and increase productivity has helped adopt 5-axis machining.

The ability to avoid collision with a tool holder using these axes not only allows access to more complex geometry, but also helps extend the tool life by tilting the cutting tool or table. 

The complexity of the part usually determines how many axes are needed. 5-axis machining usually fits well with very complex parts that would normally require many extensive operations on a 3-axis machine.

The 5 aixs machine starts with the same movement in 3 axes as above. Adds two axes of rotation, adding "shoulder" and "wrist" or allowing the movement of a real object in 2 axes. A 5 axis machine can cut a full three-dimensional object from a block of material. You can use a 5-axis machine to cut out Beethoven's bust on the piano.

 

Best Features of CNC Machines

The 5 axis CNC system is able to cut the most complex and tedious projects in the world. It can run much faster than 3 axis and 4 axis CNC machines, and provides vertical milling with the highest precision and quality currently available.
 

●  Workpieces are not moved through several workstations, they can be finished on a 5-axis machine - Finishing components with greater accuracy

●  Less device preparation - Saving time and money

●  One configuration is required for machining complex shapes - Increasing productivity

●  Can use shorter cutting tools - Generating higher cutting speeds and less tool vibration for greater precision

●  The ability to achieve perfect surface finishes - Improving the overall quality of the parts

●  Workpieces are not moved through several workstations, they can be finished on a 5-axis machine - Finishing components with greater accuracy

●  Less device preparation - Saving time and money

●  One configuration is required for machining complex shapes - Increasing productivity

●  Can use shorter cutting tools - Generating higher cutting speeds and less tool vibration for greater precision

●  The ability to achieve perfect surface finishes - Improving the overall quality of parts

 

5 Axis Medical Treatment

Differences In the Production Of Medical Devices

While EDM is a more popular choice in medical machining, 5-axis milling still plays a key role in some medical, dental and ophthalmic applications. If you’re manufacturing medical devices, surgical instrumentation, or other related equipment.

Some workshops can handle your 5-axis machining requirements, ensuring the highest precision of results. Engineers strive to achieve precisely defined specifications; ensuring that the products promised to you are delivered on time and within the budget. With decades of experience working with manufacturers, designers and engineers of medical products, you can trust this machine shop to get the job done as expected.

Some 4 axis or 5 axis medical products can process:

●  CT scanner parts.
●  Keratome laser toothed disc.
●  Medical rotors.
●  Stator, rotor and rotor housing for a gas meter analyzer.

 

Why Should You Purchase 5 Axis CNC Cutter?

At present, there are many reasons why workshops replace current machines with 5-axis CNC milling machines. Here are some of the main reasons why machine shop owners add or replace older machines with 5-axis CNC machines:
 

Saves Time - and Time is Money in Processing.

You can replace your business case with replacing standard 3-axis machining with 5-axis CNC machining based on both configuration and cycle time improvements. In one example, Hurco, one part that required 7 operations and 5 hours 30 minutes to set up on a standard 3-axis CNC machine, only required 2 operations and 1 hour 30 minutes to set up on a 5-axis machine.

Cycle time for the same part has also been shortened by over 30%. If the machine works, it doesn't make money. This type of savings can quickly improve your ROI.

5 Axis CNCs Can Make Complex Parts

By buying a used 5-axis CNC machine, you increase the complexity of the parts you can make. Some stores like work that others find too hard. If your company loves to learn on every challenge and get better with every job, this strategy can bring great benefits. 5-axis machining is ideal for complex work and shorter work.

Your 5-axis machine should be flexible, precise and adapted to the challenges. Many used 5-axis machines have a rotary head that can articulate cuts in almost any direction.
 

Read More: Why You Need 5 Axis Machining Centers?

 

5 Axis CNC Milling Services

We are an experienced 5 axis cnc machining company that can provide a custom solution that will help you achieve the most difficult production goals. The use of 5 axis cnc machining increases the accuracy of details from different sides or planes of the object. This includes many technologically advanced 5-axis machines that can perform precise machining and milling of many parts.

Normal 5 axis milling services will allow you to take production goals to a higher level and exceed expectations. Advanced 5 axis milling services that significantly increase the scope of design and production of parts of various shapes and sizes for use on complex and tight surfaces. 5 axis milling services are in high demand for various applications in many industries.

See products: 5 Axis Machining Center

 

Maximum Use of 5 Axis Machining

Understanding the full capabilities of 5 axis machining is the difference between an ordinary element and an unusual one. CNC drivers trained in the operation of CNC machines may not have the knowledge or specialized knowledge to make full use of 5-axis technology.

Some companies have an arsenal of the best 5 axis machines available on the market from the best brands and are always operated by experienced mechanics who know how to use 5-axis technology for individual components. The best CNC machines produced by AGIE, Hermle, DMG, Okuma and others. They provide consistent results using 5-axis machining services for many industries throughout the United States.
 

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