Bronze Casting Guide

Bronze casting is the casting process of bronze materials into a mold or other cavities. Casting process, when it is in the metal working, is a manufacturing procedure that a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then the hot and liquid state materials are allowed to solidify as a sturdy formed shape. There are a wide variety of casting processes in the metal working industry.

History of Bronze Casting

For human civilization, when people went into the age of Bronze Age, there were mainly two forms of bronze that were commonly seen. The one is the classic bronze, which is about 10% of tin, and was utilized in casting. And the other is the mild bronze, which is about 6% of tin, which was hammered from ingot shapes to make sheets. 

Bronze materials were used as weapons since its inception. Bladed bronze weapons were often cast from the first type, the classic bronze, and the helmets and armor items were hammered from the second type, the mild bronze. It is obvious that the handling of bronze was very early and for both types of bronzes was well managed by ancient people in the old days for their working purposes. 

However, since bronze materials are not rigid enough for battling, people later invented the iron casting, which greatly changed human life since its invention and the influence continues till now. The production of bronzes is a highly skilled artifacts, and there are many distinct casting procedures that could be choose among the various options, such as centrifugal casting (this one is the advanced and modern method), lost wax casting, and sand casting (this version existed for a long period of time). 

Modern Metal Casting: Iron Casting & Other Castings

Cast iron is a group of iron carbon alloys with carbon content greater than a certain level of percentage value. The worth of the alloy derives from its relatively low melting temperature values. The alloy compositions affect its color when it is fractured once. For example, grey cast iron has graphite flakes which deflect a passing crack, and that initiates countless new cracks as the material breaks. 

Moreover, white cast iron has carbide impurities which allow cracks to pass straight through. Ductile cast iron has spherical graphite nodules, and these alloy features are parameters to be controlled by the control unit, be human workers, or computer. Mineral casting is another commonly used casting process today, which is also considered a polymer, and is a based mineral casting method. This type of casting makes construction and design material with enormous potentiality for applications. During the operation of the mineral casting, the selected minerals and a low proportion of epoxy resin based binding agent would form the basis for an excellent casting material for a wide range of technical and artistic applications. 

Finishing Steps of Bronze Casting

For the bronze casting to be done, there are still many other following procedures. One final is conducted after the final polishing. After this step, the corrosive materials may be used to form a patina. Patina is a process that permits some manipulation over the color and the finish of the bronze objects. Another form of sculptural art that utilizes bronze is called ormolu. Ormolu is a well cast soft bronze which is gilded to produce a matte gold finish. This method was very popular in the days of the 18th century especially in France. All these casting methods are involved with a series of movements that includes serious knowledge of physics and material science. Users need to know more before they act in order to make sure that the following steps are ensured to be safe for their occupational safety. 

Bronze Buffing and Polishing

Finished bronze items are just like any other metal objects in the metal working sector. They need to be polished and sometimes buffed. For industrial insiders in the metal working industry, the term metal polishing machine is sometimes referred to as the buffing machine or metal buffing machine as well. These types of highly customized machines are utilized to polish soft metal materials such as copper and brass items. When people are doing this, the two mops spin at high speed when the on switch is pressed by the users, and polish should be applied to the rotating mop before pressing the work against it during the operation. 

Furthermore, when it is operated, that is, when it is doing buffing process, the procedure involves a very important feature, which is the shining of metal, or in other industrial sectors other than metal working then it may be composite materials using a cloth wheel impregnated with cutting compounds or rouges as the means.

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