Copper Casting Guide

Copper casting is the casting technology applied in the mineral copper. Different from brass, copper is the base metal, yet brass is alloy instead. Metal copper has its own position in the periodic table of the chemical elements. Copper casting technique was found very early in the human civilization, and copper alloys such as brass were also used in many phases in the ancient days.

Casting coppers were once the primary materials due to its hardness. The hardness of copper is at level three according to the Mohs scale and that was hard enough for ancient people to do their works at that time. Also, because the melting point of copper is around 1084 degree Celsius, so it was relatively easy to achieve this point of temperature level for people to do copper casting jobs in the old days.

Copper Casting vs. Steel Casting

Unlike copper casting that happened about eight thousand years ago, steel casting was found about four thousand years. Steel casting is similar to iron casting in many ways, and in the metal working industry, iron casting, or cast iron, is a metalworking process that produces a group of iron-carbon alloys with carbon content greater than 2%. Its usefulness derives from its relatively low melting temperature. The alloy constituents affect its color when fractured, that is, white cast iron has carbide impurities which allow cracks to pass straight through, grey cast iron has graphite flakes which deflect a passing crack and will initiate countless new cracks as the material breaks. In the industry, cast iron is a group of iron carbon alloys with carbon content greater than a certain level of percentage. Its worth derives from its relatively low melting temperature that is easier to achieve. 

Copper Casting vs. Ductile Casting

Aside from steel casting, ductile casting is another case to be put together for comparison with the copper casting. The casting of ductile iron is also called as the ductile cast iron. A ductile metal can be bent or stretched with no hard works as it is much flexible due to its composing nature. The ductile casting is a type of graphite rich cast iron product. This casting method was firstly invented during the 1940s. Since ductile materials are much easier to be bent and stretched, this kind of material contains more fatigue resistance capability. This essence can attribute to the addition of the nodular graphite element.

With this nature, the ductile is not like ordinary cast irons that are often weak in tension issues and are brittle to hard impacts. To be specific, ductile iron is actually not a single material with homogeneous element. Rather, it is one portion of a mass of materials that can be manufactured with a wide variety of properties through the management of the microstructure composition. The heterogeneous nature of the ductile makes this type of materials widely applied. 

Casting Copper Methods and Concentration

Casting copper process belongs to casting process, and casting process is a manufacturing procedure that a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then the hot and liquid state materials are allowed to solidify to a solid state.

There are a wide variety of casting processes in the industry and copper alloys can be widely applied to the electronic engineering fields due to their excellent conductivity. In the process of copper concentration, the average of copper ores contains 0.6%, these minerals are concentrated from the crushed forms to a higher level around 10 % to 15% with the bioleaching method as the main method. Later, with a series of refining methods, the final copper alloys can be achieved. After the formation of the copper or copper alloys, the formed materials would be delivered to different places for further processes. 

Buffing and Polishing of Bronze

Copper alloys such as brasses are often used as work pieces in the metal working industry. Those brass objects are machined by machine tools. Finished bronze items are just like any other metal objects in the metal working sector. They need to be polished and sometimes buffed. For industrial insiders in the metal working industry, the term metal polishing machine is sometimes referred to as the buffing machine or metal buffing machine too.

Highly customized machines like these are utilized to polish soft metal materials such as copper and brass items. When people are doing this, the two mops spin at high speed when the on switch is pressed by the users, and polish should be applied to the rotating mop before pressing the work against it during the operation. Furthermore, when it is operated, that is, when it is doing buffing process, the procedure involves a very important feature, which is the shining of metal, or in other industrial sectors other than metal working then it may be composite materials using a cloth wheel impregnated with cutting compounds or rouges.

Need help searching for your next Copper Casting ?

IMTS Exhibition includes manufacturers from around the world. Send us a message with your requirements and our IMTS Experts will happily help you with your questions.

0Inquiry Item Contact IMTS

International Manufacturing Teletrading Sources (IMTS) is your key to unlock the door to the industry from anywhere around the world, at any time.