On a lathe, a lathe chuck can be used in both turning operations and milling operations. It helps to accurately clamp or hold a workpiece on the machine. According to the application of external power or not, there are manual lathe chucks and power lathe chucks. Manual lathe chucks can manually open/close working jaws with a screw or other hand tools; for power lathe chucks, they use hydraulic or electricity to open/close working jaws. Both of the two types of chucks have the feature of high-gripping accuracy and power that are specifically designed for mass production.
1. For chuck body material, cast Iron (or semi-steel) is what most of the manufacturers apply to fit the industry standard.
2. The other commonly seen material is forged steel. Lathe chucks with forged steel usually have better accuracy. Therefore, if a machine is required to run at higher RPMs, it has to be made from forged steel.
Typically, there are three types of lathe chuck in practical use, including self-centering scroll chucks, independent chucks, combination chucks.
1. Self-centering scroll chucks
The application of it is ideal for griping cylindrical or concentric work. The reason is that all jaws are working at the same pace and able to center the piece without manual adjustment. However, if users want to open/close the jaws on the scroll, it should be done with a wrench. For this type of lathe chuck, there are 2-jaw, 3-jaw, 4-jaw, and 6-jaws self-centering scroll chucks for users to choose from.
a. 2-jaw: It is for rectangular shaped parts as a way to firmly hold the workpieces.
b. 3-jaw: The most versatile and ideal chucks for holding round obstacles in place.
c. 4-jaw: It has four jaws that are suitable for holding square parts.
d. 6-jaw: It is mostly used in holding thin-walled parts. It has the most gripping points that distribute clamping forces evenly, thus the risk of distortion during the working phase is avoided.
2. Independent lathe chucks
The jaws of this lathe chucks can move independently. The feature makes independent lathe chucks an ideal tool for holding workpieces of irregular shape. However, the setup time of it is longer than self-centering chucks.
3. Combination chucks
The name comes from its structure: the combination of a self-centering chuck with individual jaw adjustment. The design allows the individual jaw to be operated independently. Also, all of them can move as a self-centering scroll chuck.
Solid jaws guarantee better rigidity during the holding process, but take longer to replace. For 2-piece jaws, they are easier to swap than solid jaws. Here are some different designs of lathe chuck jaws and other lathe accessories.
1. Soft jaws
The jaws are used for holding a workpiece. The name is from the materials, like aluminum or mild steel, which are elastic and soft. The materials applied to soft jaws are for accurately aligning during the holding process. It is because the specifications of the material allow more room for the adjustment while an operation is running.
2. Hard jaws
They are also used for holding/gripping objects on a lathe chuck. The material of the jaws is usually hardened steel. Since the surface of the tool is designed to be serrated, they are suitable for holding rough-finished or irregular-shaped parts.
When using a chuck adapter plate to mount a flat back lathe chuck, here are some useful tips to follow.
1.The precision of the lathe level must be taken care of. This is to assure the matching accuracy during the holding process.
2. When mounting the tool, an adapter plate is to be put on lathe spindle.
3. In most cases the chuck has threaded holes in the chuck body, to accept mounting bolts, or the chuck plate has threaded holes, for chucks having through holes in the body for front insertion. In some instances, it may be necessary to transfer hole locations and drill clearance holes.
4. For type A adapters, they have two versions:
A-1: two-bolt circles on both the inner and outer sides.
A-2: a single bolt circle on the outer side of tapped holes.
5. When fastening the chuck adapter and the chuck, these two steps should be done separately.
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