Diamond Tool GuideDiamond tools are commonly referred to as one type of cutting tools in the machine tool industry to cut the extra hard work piece materials. Most diamond tools are designed and developed with diamond grains which are fixed on the cutting sides of the cutting tool through bonding materials. The bonding materials’ ingredients may be complicated, while the goal is the same as to achieve fixed diamond attachment for cutting purposes.
According to the Mohs scale of material hardness, the hardness of diamonds is at the highest level as the 10 level, marking diamonds as the hardest objects in the known universe. Since diamond is the hardest material, diamond tools are equipped with many advantages if they are compared with other cutting tools made with ordinary abrasive grains, even better than corundum and carbide silicon.
Diamond Tools used as Cutting Tools
In the cutting machine tool industry, there are several subsidiary sectors such as machinery items, components, accessories, and tooling parts. Most cutting machine tools are designed to turn, drill, mill, and other cutting operations which all utilize cutting tools as the means to achieve the operation. The inventory of cutting tools is a large and profound category that expands to a very wide scale but with specific limitations. For people who need to process super hard metal materials, they will add diamond tools as the tools installed on the shanks connected to the spindle of the milling machines, or the live tools stations on the power turrets.
For instance, an end mill diamond tool is a cutting tool which is a type of milling cutter, which is the hardest cutting tool used in industrial milling applications. Diamond tool end mills are distinguished from the drilling bit in its application, geometry, and production. Meanwhile, a drilling item can only cut in the axial direction, while a milling item it can generally cut in all axial directions, though some cannot cut axially in certain working circumstances.
Practically speaking, diamond tool end mills are used in milling applications such as profile milling, tracer milling, and face milling of the super hard work pieces. In the market, there is a broad category of the diamond tool end and face milling tools exist, such as center-cutting and non-center-cutting diamond tools.
Installation of End Mill diamond Tools
End mill diamond tools are convenient cutters that are often installed onto the high speed milling centers. A high speed milling center installed with diamond tools is a highly developed machine tool that can deal with many precision machining tasks of hard work pieces all at once.
Milling center is developed from milling machines at the mid of the last century and since then, the development of this specific type of machine tools goes well in the industry, and after that, machine centers are widely applied in all kinds of industries, contributing a wide range of business profits. In regard to the milling process, it is the process of machining that utilizes spinning tools to remove work piece materials by advancing a tool into one or several work pieces.
The machining method of diamond tools could be done on different directions as the moving axis turns. Besides turning, milling covers a wide variety of various operations and ranges a wide scale from single tiny parts to heavy and large milling operation tasks. End mill diamond tools can be installed on the turret systems, while besides the power turret, tool magazine and the automatic too changers are also the best sellers in the combination. Many of the tooling suppliers that offer tool magazine and ATC system promise the optimal tool to tool time to customers based on their cycle time engineering, and can help manufacturers keep up with the customers’ order demands.
Compared with the worldwide competitors, Taiwanese diamond tool suppliers know how to provide comprehensive services to global customers with the best planning according to the local circumstances, so the productions that are equipped with the machine tools or accessories are actually face lifted to the latest modern version that is advanced to the smart order demands. Spindles and chuck and the corresponding hydraulic cylinders are also well developed in Taiwan. Together with the CNC turning machine market, there are a bunch of lathe products and accessories that are widely spread in the world across different industrial sectors and application fields.
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