Steel cut to length machines are parts of the entire cut to length lines that are deployed to deal with the stainless steel materials rather than other metal materials such as copper or aluminum.
Stainless steels are commonly used in all kinds of industries in our daily life. Compared with copper and aluminum, stainless steels are much harder while not so expensive like other hardened metals. A steel cut to length machine that is designed with cutters for stainless steels are commonly seen in many industrial sectors for different purposes.
Steel cut to length machines are often coordinated with sheet metal roll forming machines to make the production process integrated. A cut to length line for sheet metals is a popular method of creating flat, rectangular blanks from larger metal coils. This method is also known as a cut to length line or a blanking line, and many suppliers’ cut to length machines will uncoil the larger material or master coil, straighten or flatten it, and then cut it to the required length as it moves through the metal roll forming lines. All the stacks will eventually be placed to a bundle for convenient purposes.
Because steel does not come in a larger coil in a flat form, it needs to be stretched into flatness before the metals are put on the cut to length process. Many steel cut to length machine suppliers utilize roller leveling technology for stretching and forming the materials, because this method increases flatness tolerance and material stability in a significant way.
Besides sheet steels, steel cut to length machines for steel wires are systems that are designed to make straightened length pieces of wire or tubes with precision cuts. This type of cut to length system could cut wire materials with fast speed and accurate tolerance, and the cutting quality is often without further more burr debris.
Most steel cut to length machine models are customized because the targeted wire shapes are variable, so the repeatability issues are to be paid attention to. This kind of machines designed with high accuracy that integrate front and back stop items and are equipped with anti buckling guides. Wire cutting is often referred to as EDM wire cutting, but in this case, the wire itself is the workpiece to be cut here. This type of wire cut to length machines are designed to feed precision wire materials with very long lengths and are with no buckling mechanism issues.
Though wire cutting is classified as high precision cutting, the steel cut to length machine is made with simple programming keys which permit pre-set quantities rather than the complicated CNC system. The simple programming can control speed and the total part runs. For metal cutting machinery, precision and versatility are usually hard to match with each other. Versatile machines often are equipped with multiple operation modes, and the combination of many models indicates that blended market demands are merged. So these types of versatile machine tools usually cannot offer pointy processing quality under normal circumstances.
However, the steel cut to length machines are one of its kind. Due to the design of the cut to length line that focuses on the horizontal movement only, all the control and management are much easy and simple, and the accuracy values of these machineries can be elevated to an accurate level.
Stainless steel wires and sheets are used all around our lives, and the key to the achievement of the steel cut to length machine right lies in the versatility of it.
In order to make the operation more flexible for different materials of workpieces, a quick tool change system is integrated in the mechanism. In this way, it can deal with a wide spectrum of workpieces with different specifications, such as different diameters.
As for the power source of the mechanism, some are hydraulic, while pneumatic is much more flexible for light weight cutting. Servo system is also preferred for all kinds of cutting process as the servo control system has stable movement feature that can handle complicated cutting actions in a fast or slow or even integrated motion.
Conventional steel cut to length machine is also popular in a wide variety of sheet metal processing. In this sector, a cut to length line is a common method of creating flat, rectangular blanks from larger metal coils, and the forming capacity resembles the same purpose of the wire cut to length machines. To the end, the ultimate goal is to make the final work to stack it into a bundle for convenient purposes for potential usages.
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