Should Band saws or cold cut circular saws be used? This is a common question that has a lot of opinions depending on what and how the material is cut. Make the wrong choice and the performance / long-term potential of competing with a given project may be at risk. Before several technological upgrades for different types of saws, the choice between metal-cutting cold saws and band saws was somewhat simpler. A high volume, high-performance application would probably require a cold-cut metal saw. If tolerance and finish were not crucial, a cheaper band saw would probably suffice. But today, due to technical progress, the answer is less clear-cut. A few things to keep in mind:
Choose a cold cut saw if:
● Work requires higher quality results
● You need a tight cut tolerance
● You need a better "no burr" finish
Choose a band saw if:
● Slightly rougher edges/burrs aren’t a problem
● You want the largest capacity for your budget
● You need it done quickly with a degree of quality
● Requires bundle cutting
In the face of the need for cutting requiring high precision and safety, cold saws cutting is an ideal option. Many companies provide cold saws cutting services that can achieve cost-effective, efficient, and reliable results. By using our cold cutting technology, they can offer you narrow tolerance, almost burr-free, smoothly finished parts ready for production or end-use.
Cold saws make clean, burr-free cuts like no other machine. The most important difference between cold saws and band saws is the amount of burr on the cuts they produce. The band saw ensures good cutting quality, but it cannot match the smoothness as cold saws do. If you choose a band saw, deburring is always required. Cold saws save time by making flawless cuts that do not require any finishing, and cold saws are reusable and can be sharpened many times before disposal. Additional cold saws cutting options include:
● Accuracy is +/- .004 "(cutting with greater tolerance than a band saw)
● No setup fees, because it's so fast
● Limit cut with a diameter of 4 inches
● Precise cutting without burrs
● Possibilities of saving time and costs
● Eliminates the need for another mechanical operation
The advantages of using a band saw include even cutting as a result of the evenly distributed tooth load. The band saw also allows the cutting of irregular or curved shapes, such as a jigsaw. Although a band saw is rarely the first stationary electrical tool purchased for a workshop, it is one of the most versatile. Band saws are much cheaper than cold saws and can cut harder ferrous and non-ferrous materials. Although band saws are not as accurate as cold saws, they can provide more cut elements per rod. The additional band saw cutting options include:
● Cuts all small/large diameter applications at both small and large volumes
● It has an accuracy of +/- .015 "
● Has a thinner saw than a cold saw
● Cuts irregular shapes
● Packet cutting is an option
Additional factors to keep in mind when making decisions between metal cutting cold saws and band saws
As a rule, the application dictates the options for cutting metal. There are a few things to keep in mind when determining whether a cold saw or a band saw is the right tool:
● The hardness of the material you work with
● Material size
Material hardness is also important when determining the best saw for a given application. Metal cutting cold saws have limits on the hardness of the material they can cut. Compare with a cold saw blade, a band saw blade has many different configurations and tooth hardness options to ensure high-quality cutting of hard material. However, even with these great options, there are still several applications that a cold saw or band saw cannot handle and will require a different cutting machine.
The size of the material being cut determines whether you need a band saw or cold saw. A band saw provides greater cutting performance, and a cold saw reduces cutting performance.
If the problem is saving material and money, then cut the incision in the cost of work. The standard cold saw blade uses triple grinding, which ensures chip spacing, but also means that the cut is the same size as the blade thickness. On the other hand, the standard band saw blade uses a wavy cut or tooth with an offset tooth, which minimizes the cutting of the blade.
Although the initial price of a cold saw blade may be higher than a band saw blade, remember that a cold saw blade can be sharpened again. The band blade should be discarded when it breaks. The cold saw blade re-sharpening aspect is a significant cost-saving advantage over two saws. However, if you use a cold saw for improper use to save money, you'll end up paying more for replacing the saw in the long run.
Many companies use cold saws for custom-cut bars, pipes, and bars of non-standard length.
They can also provide cutting band saws and precision cold cutting saws that are both accurate and fast. With tolerances close to +/- 004 ″ you can cold cut one piece or thousands of items depending on your requirements. These saw blades are suitable for repetitive applications of small and large volumes and are reliable.
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